In the fast-paced world of manufacturing and packaging, manual processes and high labor costs hinder efficiency and increase operational expenses. Traditional methods of applying labels and printing product information on unfolded boxes require substantial manpower, leading to increased labor costs and the potential for human error. Levata’s Print and Apply solution addresses these challenges head-on, providing a robust solution that automates and streamlines these critical tasks.

What is Print and Apply?
Print and Apply automates the process of labeling and printing on unfolded boxes. Traditionally, these tasks required manual effort, but Levata’s solution integrates a sophisticated, AI-powered system that not only increases speed but also ensures accuracy, significantly enhancing production efficiency.

How It Works

1. Preparing Boxes: Boxes ranging from 4x4 inches to 40x60 inches are automatically separated for labeling.
2. Labeling or Printing: Based on the print job requested, the system either applies labels using a labeler with a print engine or prints product information directly onto the boxes with an inkjet system.
3. Inspection: The AI-powered system inspects each box to ensure assets are correctly applied. These inspections enhance accuracy, eliminate production errors, and ensure that only correctly labeled and printed boxes proceed.
4. Restacking: Boxes are moved to the automatic re-stack bin, ready for transport to their designated locations.

Benefits of Levata's Print and Apply

• Increased Production Rates: Automating the labeling and printing process speeds up production lines, allowing for higher output and efficiency.
• Reduced Labor Costs: Automation reduces the need for manual labor, cutting down on labor expenses and allowing resources to be allocated more efficiently.
• Enhanced Accuracy: AI-powered inspections eliminate production errors, ensuring only correctly labeled and printed boxes move forward, reducing the risk of costly mistakes.
• Versatility: Each system is capable of handling a wide range of box sizes without manual adjustments, providing flexibility for various packaging needs.
• Quality Assurance: Motorized guides ensure precise positioning of labels and printed information, further reducing the likelihood of errors.

Applications Across Industries

• Packaging: Streamlines processes with automated labeling and printing, enhancing efficiency and reducing errors.
• Pharmaceuticals: Ensures accurate labeling for regulatory compliance and product safety.
• Food and Beverage: Efficiently handles diverse packaging needs with speed and accuracy, maintaining high standards of quality.
• Warehousing: Facilitates efficient handling and processing of inventory, improving overall warehouse operations.

By adopting Levata’s Print and Apply system, companies can overcome the challenges of manual processes and high labor costs, paving the way for improved production efficiency, cost savings, and overall product quality. This technology not only meets the demands of today’s fast-paced industries but also sets a foundation for future growth and innovation.